How Can I Make My Shop Vac Bucket Bigger

Review of the Dust Deputy

(Small images to the left enlarge when clicked)

Introduction

In a small woodshop, like mine, with no central dust collector, a shop-vac becomes the principal source of sawdust clean-upwards. They are convenient to utilise considering yous tin can gyre them from woodworking tool to tool with ease.
I of the problems associated with shop vacs is that the filters will eventually become clogged. Once clogged, sawdust clean up must end until the filter is either inverse or cleaned. This may be required several times during a woodworking session which slows progress. Most of us woodworkers would rather spend our time making sawdust then cleaning out shop vac filters.
The folks at Oneida Air Systems came upward with an ingenious manner to prevent this problem. They invented a tool that prevents the sawdust from always reaching your shop vac in the showtime place. Therefore, the shop vac filter does not demand to be cleaned or changed.

Assembly

Unpacking and Gathering Supplies

My beginning impression of the Dust Deputy DIY was that it was bigger than I expected and it looked very solidly built. In an historic period where a lot of products are unfortunately made overseas, I was happy to find out that the Dust Deputy is proudly made and invented in the USA.

In social club to utilize the DIY Dust Deputy cyclone, you need to acquire a 10 gallon or smaller drum with a hat. I used a 5-gallon plastic bucket that is readily available at well-nigh habitation centers. Oneida Air Systems recommends that you utilise a bucket with at least a 90 mil side thickness otherwise the bucket may collapse. In lodge to prevent vacuum loss during use, the saucepan must also exist air tight.
You will likewise demand vi 1/4" x one" bolts, basics and washers. These were too easy to find at my home center.
For a little more money ($40), Oneida Air Systems offers a complete Dust Deputy package that includes everything yous will need to utilize your Dust Deputy. This includes the bucket and hardware.

Preparing the Bucket Hat

The instructions call for attaching the DIY Dust Deputy cyclone to the center of the pinnacle of the lid. You volition need to trace a line around the cyclone and the bolt holes.

Adjacent, the instructions call for drawing a line connecting each bolt hole mark equally shown in the picture show to the left. This helps in defining the centre point of the pigsty you lot will demand to cut out.
You lot will need to side by side draw a 3" diameter circle centered around the intersection of the lines drawn above.
I measured out from the center 1.5" and made a mark on each line. I was able to find a cup that had a 3" diameter and used information technology to trace my iii" diameter hole using the 1.five" marks every bit a guide.

I adjacent used a utility pocketknife to carefully cut out the 3" pigsty. I started with a smaller hole and gradually shaved away plastic from the lid until I was shut to my 3" line.

In order to obtain a good seal between the cyclone and the lid, the instructions telephone call for using a sealant around the bottom of the cyclone. I used a silicone caulk for this purpose which should provide an adequate seal.

Next all that is left in the assembly is to attach the DIY Grit Deputy whirlwind to the lid using the 6 1/4" 10 1" bolts, nuts and washers.

Dust Collecting Capabilities

The Cyclone has two ports, one for the vacuum connection and one for the dust inlet. You have the option of hooking upward the Dust Deputy straight to a woodworking machine if you choose. You could also use it for every day shop clean-upward past moving the saucepan effectually with the shop vac.

Oneida Air Systems claims that the Grit Deputy would prevent 99% of the sawdust from e'er reaching your shop vac. In order to exam this claim and the sawdust collecting capabilities of the Grit Deputy, I filled 1/3 of a saucepan with sawdust from around the shop. The sawdust varied in size from a fine sawdust to planer-flake-sized.

In a normal woodworking session, depending upon which tool the Dust Deputy was hooked up to, the rate of sawdust production volition vary. Therefore, in order to actually push the Dust Deputy to its limits, I vacuumed upward the sawdust from the saucepan at a very aggressive rate (a rate that would exceed the production of sawdust from any woodworking tool during utilise).

I next examined the shop vac for any sawdust and found only a trace corporeality (an amount small enough that would agree with Oneida Air Arrangement'southward claim).

I next dragged my shop vac around the shop with the bucket/Dust Deputy and continued to make clean up sawdust from the floor of my woodshop. One problem that I found with the Dust Deputy was that the saucepan would have a tendency to tip over during use. This problem could be easily solved by putting a weight in the bottom of the bucket or by attaching the Dust Deputy/saucepan to the shop vac. Oneida Air Systems also offers carts that volition solve mobility and tipping problems.
Afterward cleaning my wood shop I again checked the shop vac for any signs of sawdust and the result was the same (trace corporeality).

The Bottom Line

Does GarageWoodworks recommend the Dust Deputy Cyclone? Aye! The Oneida Air Systems Grit Deputy Cyclone does everything that the company claimed that it would. It will be a valued tool in my woodshop and will most probable be permanently connected to my shop vac.

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Source: https://www.garagewoodworks.com/Dust_Deputy.php

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